Services
Eight modules. Fixed scope. Shop-floor first.
Every engagement starts with what is actually happening on your line, then works back to the certificate, the cost and the contract.
Module 01
Third-Party Inspection (TPI)
Benefits
- Independent eyes on every critical lot before dispatch
- Supplier audits that expose process risk, not just paperwork
- Photo-backed reports your customer will accept
Timeline: Booked within 3–5 working days; report in 24 hours
Scope and fees discussed on a short call
6-step roadmap
- 1Scope call: parts, drawings, AQL and criticality
- 2Inspection plan and checklist agreed in writing
- 3On-site or supplier-site inspection visit
- 4Measurement, sampling and defect classification
- 5Report issued within 24 hours with evidence
- 6Corrective action follow-up and re-inspection
Case snippet
A Sanand wiring-harness supplier cut customer line rejections by 62% in one quarter after weekly pre-dispatch TPI.
FAQs
Module 02
IATF 16949 & ISO Certification
Benefits
- Certification scope built around OEM contract requirements
- Core Tools capability transferred to your own team
- Zero major non-conformities at stage 2 as the target
Timeline: IATF 6–12 months · ISO 3–5 months
Scope and fees discussed on a short call
6-step roadmap
- 1Gap analysis against IATF 16949 / ISO 9001 clauses
- 2Process mapping, turtle diagrams and risk register
- 3Documentation: quality manual, procedures, control plans
- 4Core Tools training: APQP, PPAP, FMEA, MSA, SPC
- 5Internal audit and management review cycle
- 6Certification-body audit support and NC closure
Case snippet
An Ahmedabad Tier-2 supplier reached IATF 16949 certification in eight months and signed a ₹2.5 Cr OEM contract.
FAQs
Module 03
Costing Estimation & COPQ Reduction
Benefits
- Component costing estimation summaries prepared on your behalf
- A real number for scrap, rework, sorting and warranty
- Priorities ranked by rupees, not by opinion
- Savings tracked monthly against a baseline
Timeline: Baseline in 2–3 weeks · Savings visible in 8–12 weeks
Scope and fees discussed on a short call
6-step roadmap
- 1Drawing, process and volume review for the components in scope
- 2Should-cost estimation summary: material, process, overhead, margin
- 3COPQ model built per part family and process
- 4COPQ baseline: scrap, rework, warranty and sorting cost
- 5Pareto and loss-tree analysis of top cost drivers
- 6Structured problem solving (8D / A3) on the top three
- 7Monthly savings review and standardisation
Case snippet
An appliance components MSME in Rajkot cut COPQ from 4.1% to 2.4% of turnover within five months.
FAQs
Module 04
ZED Certification (MSME)
Benefits
- Up to 80% subsidy on certification cost
- Access to handholding and testing grants up to ₹5 lakh
- Bronze → Silver → Gold path aligned with export ambitions
Timeline: Bronze 4–8 weeks · Silver 3–4 months · Gold 5–8 months
Scope and fees discussed on a short call
6-step roadmap
- 1Eligibility and subsidy-rate check (category + ownership)
- 2Udyam and ZED portal registration and pledge
- 3Bronze self-assessment and evidence pack
- 4Gap closure on the applicable ZED parameters
- 5Assessment booking and on-site assessor support
- 6Subsidy and handholding-grant claim filing
Case snippet
A Vadodara machining MSME reached ZED Gold in seven months and used the grant to fund in-house testing equipment.
FAQs
Module 05
Recruitment Consulting
Benefits
- Candidates screened against automotive and appliance shop-floor reality
- Quality, manufacturing, NPD and supplier-development roles covered
- Technical evaluation done by a practising auditor, not a generalist recruiter
Timeline: Shortlist in 2–3 weeks · Typical closure 4–8 weeks
Scope and fees discussed on a short call
6-step roadmap
- 1Role scoping: process, products, customers and competency profile
- 2Compensation and market availability reality check
- 3Sourcing from the automotive and appliance talent pool
- 4Technical screening on Core Tools, systems and shop-floor exposure
- 5Shortlist with written evaluation notes for each candidate
- 6Interview support, offer guidance and 90-day follow-up
Case snippet
An Ahmedabad appliance manufacturer filled a QA Head vacancy in five weeks after a nine-month search with two agencies.
FAQs
Module 06
Supplier Audits
Benefits
- VDA 6.3 style process audits scored against real shop-floor evidence
- Pre-award and re-qualification audits before you place volume business
- Risk-ranked findings with owners, dates and verified closure
- Audit reports written in the format your OEM customer expects
Timeline: Audit booked in 1–2 weeks · Report in 3 working days
Scope and fees discussed on a short call
6-step roadmap
- 1Audit scope: supplier list, part criticality and audit type
- 2Checklist build: VDA 6.3, IATF 16949, product or process specific
- 3On-site audit with process walk, records review and interviews
- 4Scored report with risk classification and photographic evidence
- 5Corrective action plan reviewed and challenged with the supplier
- 6Closure verification or re-audit against the agreed target score
Case snippet
A Halol Tier-1 audited eight sub-suppliers in six weeks and stopped two high-risk sources before a new model launch.
FAQs
Module 07
Supplier Development Services
Benefits
- Supplier capability assessed on the shop floor, not on self-declarations
- Development roadmaps that lift suppliers to OEM audit standards
- Fewer line rejections, PPAP delays and emergency sortings
Timeline: Assessment in 2–3 weeks · Development cycle 3–6 months
Scope and fees discussed on a short call
6-step roadmap
- 1Supplier base assessment and risk classification
- 2On-site process audit of priority suppliers (VDA 6.3 style)
- 3Development roadmap per supplier: gaps, actions, owners
- 4Core Tools and quality-system coaching at the supplier
- 5Re-audit and capability verification against targets
- 6Performance monitoring handover to your SQ team
Case snippet
A Rajkot casting supplier cleared its customer's VDA 6.3 audit at B-level after a four-month development programme, retaining a ₹1.8 Cr annual order.
FAQs
Module 08
Digital & Automation Services
Benefits
- Low-cost automation on the shop floor: data capture, alerts, digital checklists and dashboards
- Office workflow automation that removes re-typing between registers, spreadsheets and email
- Website, SEO, social media and campaign management under one roof
- Sales lead generation built around the buyers of automotive and appliance components
Timeline: Quick wins in 2–4 weeks · Full programme over 3–6 months
Scope and fees discussed on a short call
6-step roadmap
- 1Walkthrough of shop-floor and office processes to find manual effort
- 2Automation and digital roadmap ranked by effort and payback
- 3Quick wins first: digital data capture, alerts and reporting
- 4Web presence: website build or refresh, SEO and local search setup
- 5Social media and campaign calendar started with your team
- 6Monthly lead and automation-performance review, then scale-up
Case snippet
A Sanand auto-component unit replaced paper production registers with digital capture and started receiving buyer enquiries through its new website within two months.