Service
Costing Estimation & COPQ Reduction
Component costing estimation summaries and a measured Cost of Poor Quality baseline, with structured problem solving that turns the numbers into savings.
What you get
- Component costing estimation summaries prepared on your behalf
- A real number for scrap, rework, sorting and warranty
- Priorities ranked by rupees, not by opinion
- Savings tracked monthly against a baseline
Timeline: Baseline in 2–3 weeks · Savings visible in 8–12 weeks
Scope and fees discussed on a short call
How it works
- 1Drawing, process and volume review for the components in scope
- 2Should-cost estimation summary: material, process, overhead, margin
- 3COPQ model built per part family and process
- 4COPQ baseline: scrap, rework, warranty and sorting cost
- 5Pareto and loss-tree analysis of top cost drivers
- 6Structured problem solving (8D / A3) on the top three
- 7Monthly savings review and standardisation
Result from the field
An appliance components MSME in Rajkot cut COPQ from 4.1% to 2.4% of turnover within five months.